Manufacturing Process of Fencing Poles
Fencing Poles are strong, durable structures designed to support boundary fencing, agricultural enclosures, security barriers, and infrastructure protection with reliable long-term performance. The comprehensive production process includes the following key stages
Long steel pole moulds are thoroughly cleaned and coated with shuttering oil, so each pole comes out cleanly with straight edges.
High-tension steel wires are laid along each mould and stretched to the specified tension, so the finished pole is pre-stressed and resists bending.
Concrete is prepared using cement, fine aggregates, coarse aggregates, and water in the specified ratio to achieve the required strength.
The freshly mixed concrete is poured evenly along the length of the mould.
Concrete is compacted using needle vibrators or table vibrators to remove air voids and ensure dense and uniform structure.
The top surface is levelled and finished smoothly using hand tools to keep the pole's section and length true, and the holes and notches that carry the fencing wires are formed in each pole.
The filled moulds are kept undisturbed for initial setting under controlled conditions.
Once the concrete has gained enough strength, the wires are released and cut at the pole ends, passing the pre-stress into the concrete, and the poles are carefully lifted out of the moulds.
The poles are cured by regular sprinkling or water immersion for the required period to achieve desired strength and durability as per IS standards.
Each pole is checked for:
• Dimensions
• surface finish
• cracks or honeycombing defects
Cured poles are stacked flat in the yard on supports, with spacers between layers, so they do not bend or get damaged.
Finished poles are transported to site, ready to set in the ground for boundaries, farms, railways and security fencing.
Throughout every stage, Gandhar Group remains dedicated to quality assurance and process efficiency, delivering reliable fencing poles for boundary and infrastructure projects.